Warehouse Management System (WMS): Barcode-Led, Multi-Location Warehouse Execution with Stok.ly

Warehouse Management System (WMS)

A warehouse is an execution engine. The job of a WMS is to make daily tasks predictable, fast and accurate: receive goods, putaway, move stock,
pick and pack orders, dispatch on time, keep bin inventory correct, and maintain a complete audit trail.
Stok.ly provides barcode-led warehouse execution with Android and Windows warehouse apps, designed for
multi-location warehouses and distribution centres supporting retail, wholesale and manufacturing operations.

Multi-location warehouse + DC management
Barcode scanning (Android + Windows)
Goods in, returns, transfers, stock moves
Pick/pack/dispatch + courier labels
Bin inventory + pick-face replenishment
Variances, cycle counts, stock takes
Quick takeaway

Warehouse performance improves when execution is scan-led and policy-driven: every receipt, move, pick and dispatch is validated, traceable, and connected to the inventory truth that sales and planning rely on.

Related: Pick, pack and despatch ·
Multi-location inventory ·
AI functionality

What a warehouse management system should do

A WMS exists to keep inventory accurate while increasing throughput. The “must-haves” are operational discipline and traceability: who did what, when, where, and why.

AccuracyScan validation, bins, controlled moves, fewer errors
ThroughputBatch picks, pick rules, fast packing and dispatch
TraceabilityFull audit trail for every movement
ControlVariances, cycle counts and continuous improvement

Multi-location warehouse and distribution centre management

Many businesses run multiple warehouses, DCs, stores, or manufacturing sites. The WMS must maintain a location-level inventory truth across the network.

What “multi-location” means in practice

  • One inventory truth by location (warehouse, DC, store, plant)
  • Controlled inter-location transfers with traceability
  • Location-specific picking rules and replenishment policies
  • Visibility of stock availability and commitments by location

Operational outcomes

  • Fewer stockouts from location mismatch
  • Faster dispatch because stock is where it should be
  • Better store replenishment and DC-to-store flow
  • Improved planning accuracy across the network

Foundation: Multi-location inventory management

Automation of daily warehouse tasks

A high-performing warehouse runs on standardised workflows. Stok.ly is designed to automate repetitive tasks and guide teams through exceptions.

Task automation

Automate routine actions like receiving, putaway prompts, transfer processing, replenishment triggers and pick generation—so work is created without spreadsheets.

Exception handling

Variances, shorts, damages, returns, and stock discrepancies require structured handling to protect inventory integrity.

Operational visibility

Warehouse teams need clear queues: what must be received, moved, replenished, picked, packed and dispatched today.

Barcode scanning with Android and Windows warehouse apps

Scan-led execution prevents errors and creates traceability. Stok.ly supports warehouse workflows using handheld devices and desktop workflows where appropriate.

Android scanning workflows

  • Receive and verify goods
  • Putaway and bin confirmation
  • Pick/pack verification
  • Transfers and stock moves
  • Cycle counting and variance capture

Windows / PC workflows

  • Pick planning and printing
  • Packing stations and order completion
  • Courier label generation and dispatch control
  • Operational dashboards and reporting

Goods in, putaway and returns

Accuracy starts at the dock. Receiving must confirm the right products and quantities, then put them into the right bins so picking stays reliable.

Goods in

Scan receipts against purchase orders (or transfer receipts) to prevent over/under receiving and ensure immediate inventory availability.

Putaway discipline

Putaway to bins with scan validation so the system reflects physical reality—reducing “it says we have it but we can’t find it”.

Returns processing

Process returns with controlled disposition (restock, quarantine, refurbish, scrap) while keeping an audit trail and maintaining inventory integrity.

Move stock with a complete audit trail (user, date, time)

Every movement should be traceable. Stok.ly records stock moves with an audit trail so discrepancies can be investigated and eliminated.

Audit trail capability (high signal for warehouse control)

  • Who performed the movement (user)
  • When it happened (date/time)
  • Where it moved from and to (location/bin)
  • Why it moved (receipt, pick, transfer, adjustment, return)

Related: Stock It · Inventory-Centric ERP

Automated sales order processing

Warehouse work begins with orders. The best WMS does not wait for humans to create work—it automatically turns orders into pick tasks based on rules and priorities.

Order-to-warehouse automation

Convert sales orders into warehouse tasks automatically, prioritised by dispatch date, channel, service level or route.

Allocation and inventory truth

Picking should be based on reliable availability and allocation rules so the warehouse is not chasing stock that is already committed elsewhere.

Multi-channel execution

Support orders from ecommerce, POS and B2B trade workflows through one fulfilment operating model.

Related: Multi-channel ecommerce · B2B order management

Pick rules, batch picking, packing and dispatch (labels and despatch)

Pick rules should create efficient work. Stok.ly supports batch picks and packing workflows using handhelds or PC stations—and integrates dispatch with label printing.

Stage What happens Why it matters
Pick rules Rules create pick tasks (including batch picks) based on priorities and warehouse structure. Improves throughput and reduces wasted walking time.
Batch picking Pick multiple orders in one run using handheld scanning or printed pick lists. High impact for small-order parcel fulfilment.
Packing Pack verification confirms the right items are shipped; exceptions are handled immediately. Reduces mis-ships and customer service issues.
Dispatch Print courier labels, complete dispatch and keep order status aligned across systems. Ensures accurate tracking, invoicing and customer notifications.

Related: Pick, pack and despatch

Bin inventory management

Bins are the foundation of warehouse accuracy. Bin discipline reduces search time and enables scan-led picking at speed.

Bin locations

Putaway to bins and pick from bins with scan validation so system stock matches physical stock.

Controlled bin moves

Move stock between bins with audit trail capture (user, time, reason).

Operational clarity

Knowing exactly where each item is stored increases throughput and reduces variance.

Automated replenishment of pick faces

Pick faces run empty first—especially in high-volume fulfilment. Stok.ly supports replenishment triggers to keep fast-moving SKUs pickable.

Replenishment triggers

  • Replenish when bins fall below thresholds
  • Replenish based on pick rates and demand
  • Create replenishment tasks automatically

Warehouse execution

  • Scan-led replenishment moves
  • Audit trail for replenishment actions
  • Reduced pick exceptions and missed dispatches

Planning link: AI inventory planning & replenishment

Variance management

Variances are inevitable; unmanaged variances become systemic. A good WMS makes variance visible and forces resolution.

Common variance sources

Receiving discrepancies, pick shorts, damages, returns disposition, bin drift, and unrecorded movements.

Variance workflow

Record, investigate, adjust with authorisation, and capture reason codes so root causes can be eliminated.

Continuous improvement

Use variance data to improve training, bin design, pick rules and replenishment logic.

Stock takes and cycle counting

Cycle counting keeps inventory accurate without shutting the warehouse down. Full stock takes become simpler when counting is continuous.

Cycle counting

  • Count by bin, SKU or ABC priority
  • Scan-led counting for speed and accuracy
  • Variance capture and controlled adjustments

Stock takes

  • Structured stock take workflows with auditability
  • Ability to isolate zones/bins during counts
  • Improved confidence in financial and operational reporting

WMS for retail, wholesale and manufacturing

Warehousing is shared infrastructure across operating models. Stok.ly supports warehouses that serve retail stores, wholesale trade operations, and manufacturing-led inventory flows.

Retail

Store replenishment, inter-branch transfers and omni-channel fulfilment.

See: Retail ERP · POS

Wholesale & distribution

High-throughput picking for small orders and pallet/bulk orders, plus dispatch discipline and invoicing alignment.

See: Wholesale & distribution ERP

Manufacturing

Raw material receiving, component picking/issue, WIP movements, and finished goods receipt with yield/reject capture.

See: Manufacturing ERP · Manufacturing

Integration with AI to optimise warehouse workflows

AI planning is only valuable when it becomes executable work. Stok.ly links planning outputs—forecasting, replenishment and balancing—into the warehouse workflows that actually move inventory.

Examples of AI-supported optimisation

  • Pick-face replenishment priorities driven by pick rates
  • Transfer recommendations based on location-level demand
  • Purchase and replenishment actions aligned to service levels and constraints

Warehouse benefits

  • Fewer urgent picks and last-minute dispatch failures
  • Better stock positioning reduces walking and exceptions
  • Clearer workload planning and daily task queues

See: AI functionality · AI inventory planning

Custom reports for warehouse management teams

Warehouse managers need operational reporting, not generic dashboards. Stok.ly supports reporting designed to run daily execution and continuous improvement.

Execution reporting

Picks due today, picks completed, dispatch performance, exceptions and bottlenecks.

Accuracy reporting

Variances by reason, bin drift hot spots, cycle count results, and repeat discrepancy items.

Productivity reporting

Throughput by user/team, pick rates, pack station performance and workload forecasting.

Related: AI functionality · Inventory-Centric ERP

Stok.ly overview video

A short overview of how Stok.ly supports inventory-led operations, including warehouse execution.


Explore related cluster pages

FAQs

What is the difference between WMS and ERP?

WMS focuses on warehouse execution: receiving, putaway, bin control, picking, packing, dispatch, returns and counting. ERP covers the wider business operating model.
Stok.ly is inventory-centric, connecting WMS execution directly to purchasing, sales, inventory truth, allocations and planning.

Do I need barcode scanning for a WMS?

If accuracy and throughput matter, yes. Scan-led workflows reduce mis-picks, improve bin discipline, and create an audit trail that helps eliminate root causes of variances.

How does a WMS support multi-location inventory?

By tracking inventory by location and bin, and controlling transfers with pick/ship/receive workflows. This ensures stock moves are recorded and traceable, keeping availability accurate for sales and planning.

How do cycle counts improve warehouse performance?

Cycle counting prevents inventory drift by continuously validating stock levels in bins and resolving variances. It reduces reliance on disruptive full stock takes and increases confidence in availability.

Can AI improve warehouse execution?

Yes—when AI outputs are translated into executable tasks such as replenishment priorities, transfer actions and stock positioning decisions that reduce exceptions and improve throughput.

© Stok.ly. This page is intended for informational guidance to support software evaluation.
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